OUR FACILITIES
State of the art manufacturing capabilities
Overview
High-Precision Manufacturing & Polymer Processing Capabilities
ONS Holkar operates two advanced production facilities supported by in-house R&D, precision testing, and modern warehousing infrastructure.
Equipped with extrusion lines, corrugators, high-tonnage moulding machines, CNC systems, compounding units, and automated handling systems, our plants are designed for high-volume, high-consistency manufacturing of engineering plastics, polymer compounds, flexible conduits, hoses, and structured polymer components.
Every unit follows ISO-certified processes to ensure accuracy, reliability, and repeatability across all product lines.
Overview
High-Precision Manufacturing & Polymer Processing Capabilities
ONS Holkar operates two advanced production facilities supported by in-house R&D, precision testing, and modern warehousing infrastructure.
Equipped with extrusion lines, corrugators, high-tonnage moulding machines, CNC systems, compounding units, and automated handling systems, our plants are designed for high-volume, high-consistency manufacturing of engineering plastics, polymer compounds, flexible conduits, hoses, and structured polymer components.
Every unit follows ISO-certified processes to ensure accuracy, reliability, and repeatability across all product lines.
MANUFACTURING
Production
Facilities
Manufacturing Facility 1
Ecotech-3, Greater Noida
SIZE
20,000+
sq. ft.
CAPACITY
850 MT
Annual Output
Our Ecotech III facility is dedicated to delivering high-performance polymer solutions for critical infrastructure and electrical protection applications.
The unit specializes in advanced flexible protection systems designed for demanding environments, ensuring durability, safety, and long-term reliability across both public infrastructure and private sector applications.
Equipped with extrusion lines, precision tooling, and robust process controls, the facility ensures consistent quality and performance stability. An integrated quality framework supports stringent testing and validation, enabling compliance with industry-specific standards and customer requirements.
Manufacturing Facility 2
Kasna Site V, Gr. Noida
SIZE
10,000+
sq. ft.
CAPACITY
1600+ MT
Annual Output
Our Kasna Site V facility is focused on delivering application-driven repurposed polymer solutions for various applications and industries with a strong emphasis on sustainability.
The unit specializes in water management by manufacturing flexible hoses designed for performance, durability, and long-term reliability across high-volume applications such washing machines, air conditioners, air coolers and refrigerators.
With advanced extrusion systems, precision tooling, and controlled production processes, the facility ensures consistent product quality, dimensional stability, and scalability for OEM-driven supply chains.
We primarily support appliance manufacturers, OEM ecosystems, and industrial applications, delivering reliable solutions aligned with evolving performance and sustainability requirements.
Manufacturing Facility 1
Ecotech-3, Greater Noida
SIZE
20,000+
sq. ft.
CAPACITY
850 MT
Annual Output
Our Ecotech III facility is dedicated to delivering high-performance polymer solutions for critical infrastructure and electrical protection applications.
The unit specializes in advanced flexible protection systems designed for demanding environments, ensuring durability, safety, and long-term reliability across both public infrastructure and private sector applications.
Equipped with extrusion lines, precision tooling, and robust process controls, the facility ensures consistent quality and performance stability. An integrated quality framework supports stringent testing and validation, enabling compliance with industry-specific standards and customer requirements.
Manufacturing Facility 2
Kasna Site V, Gr. Noida
SIZE
10,000+
sq. ft.
CAPACITY
1600 MT
Annual Output
Our Kasna Site V facility is focused on delivering application-driven repurposed polymer solutions for various applications and industries with a strong emphasis on sustainability.
The unit specializes in water management by manufacturing flexible hoses designed for performance, durability, and long-term reliability across high-volume applications such washing machines, air conditioners, air coolers and refrigerators.
With advanced extrusion systems, precision tooling, and controlled production processes, the facility ensures consistent product quality, dimensional stability, and scalability for OEM-driven supply chains.
We primarily support appliance manufacturers, OEM ecosystems, and industrial applications, delivering reliable solutions aligned with evolving performance and sustainability requirements.
WAREHOUSING
Warehousing
& Distribution
Greater Noida
Warehousing Facility
(Central Hub)
Serving as our primary distribution hub, this facility anchors our inventory and dispatch operations, enabling high-volume throughput and responsive nationwide supply.
Strategically located within a key industrial ecosystem, with direct access to the Eastern & Western Peripheral Expressways and the Delhi–Mumbai Industrial Corridor, it ensures efficient logistics planning, faster turnaround times, and reduced lead times across regions.
Structured storage systems and process-driven inventory management enable material traceability, consistency, and dependable supply reliability.
7000 SQ. FT. + Area
Faridabad
Warehousing Facility
Complementing our central hub, the Faridabad facility enhances our PAN india distribution capability by enabling flexible dispatch operations and responsive inventory support.
The facility plays a critical role in managing dynamic supply requirements, supporting faster replenishment cycles, and ensuring continuity during peak demand or time-sensitive situations.
Its location within a well-connected industrial corridor enables seamless logistics movement, contributing to improved service responsiveness and consistent delivery performance across India.
4000 SQ. FT. + AREA
INNOVATION
Innovation, Testing & Material Development
Our in-house testing and validation infrastructure plays a critical role in ensuring consistent performance, reliability, and compliance across all our manufactured products.
At our Ecotech III facility, we conduct rigorous testing on flexible conduit systems, including conduits, fittings, and accessories, in line with relevant IEC/EN standards. Each product is validated for mechanical strength, dimensional accuracy, and performance under demanding application conditions.
At our Kasna Site V facility, dedicated testing systems are in place for drain management products and material performance. This includes reliability testing, pressure testing, water leakage detection, pinhole inspection, and testing & evaluation of our repurposed raw material solutions to ensure consistency, durability, and application suitability.
Equipped with modern testing instruments and process-driven quality protocols, our facilities enable continuous monitoring, validation, and improvement across both products and raw materials.
End-to-End Product Validation
Comprehensive testing of conduits, hoses, fittings, and polymer materials to ensure performance consistency and reliability.
Standards-Driven Quality Assurance
Testing aligned with relevant industry standards, including IEC/EN compliance for critical applications.
Application-Focused Performance Testing
Validation under real-use conditions to ensure durability, safety, and long-term functional reliability.
Testing Instruments
QMS Processes
INNOVATION
Innovation, Testing & Material Development
Holkar’s in-house R&D and testing facility drives continuous innovation in material formulation, product design, and application engineering.
Our team develops custom polymer compounds, performance-enhanced materials, flame-retardant formulations, and application-specific structured products for the automotive, mobility, electricals, consumer goods, medical, building and construction, and industrial equipment sectors.
100+ Years of Combined Technical Expertise
ed by experienced polymer technologists and engineers.
50+ Custom Formulations Developed
Including PP, PA, ABS, PC blends, and specialised compounds.
In-House Mechanical, Thermal & Electrical Testing
Ensuring end-to-end quality and compliance for mission-critical applications.
Testing Instruments
Batch Testing
MACHINERY
High-Precision Machinery
for High-Performance Products
Our production ecosystem is fully equipped with extruders, Injection Mouldings, CNC & Blow moulding. Integrates advanced machinery to ensure dimensional accuracy, consistent tensile strength, stable melt flow properties, and reliable product performance across all polymer categories.
MACHINERY
High-Precision Machinery
for High-Performance Products
Our production ecosystem is fully equipped with extruders, Injection Mouldings, CNC & Blow moulding. Integrates advanced machinery to ensure dimensional accuracy, consistent tensile strength, stable melt flow properties, and reliable product performance across all polymer categories.
LMW CNC Machine – Smarturn
1 Unit
This CNC Smarturn system supports tooling, precision machining, and mould development, ensuring accuracy and high repeatability for complex components.
- Precision CNC Machining
- Accurate Mold Finising
Indian Extruders with Corrugators
3 Units
Multiple extrusion lines with corrugators used for manufacturing PA6/PP flexible conduits of varying diameters, ensuring consistent wall thickness, strength, and durability.
- OD Upto 54MM
- Output: 350MT Annual
ITIB Extruder with Corrugator
1 Unit
A specialised large-diameter extrusion line ideal for heavy-duty conduit applications, enabling strong mechanical performance and superior cable protection.
- DIA Upto 64MM
- Output: 500MT Annual
Compounding Plant
2 Units
Two compounding plants producing engineering plastic raw materials, allowing customised formulations with consistent melt flow, stability, and quality control.
- Output: 1080MT Annual
PVC Pipe Plant
2 Units
Extrusion systems used for manufacturing PVC flexible pipes, cooler tubes, and appliance hoses, delivering uniform dimensions and long-term performance.
- Output: 420MT Annual
Injection & Blow Moulding Machines
3 Units
A combination of injection and blow moulding machines used to produce fittings, connectors, clamps, housings, and other moulded components with high precision.
- Tonnage 35MT, 20MT & 1LTR
LMW CNC Machine – Smarturn
1 Unit
This CNC Smarturn system supports tooling, precision machining, and mould development, ensuring accuracy and high repeatability for complex components.
- Precision CNC Machining
- Accurate Mold Finising
Indian Extruders with Corrugators
3 Units
Multiple extrusion lines with corrugators used for manufacturing PA6/PP flexible conduits of varying diameters, ensuring consistent wall thickness, strength, and durability.
- OD Upto 54MM
- Output: 350MT Annual
ITIB Extruder with Corrugator
1 Unit
A specialised large-diameter extrusion line ideal for heavy-duty conduit applications, enabling strong mechanical performance and superior cable protection.
- DIA Upto 64MM
- Output: 500MT Annual
Compounding Plant
2 Units
Two compounding plants producing engineering plastic raw materials, allowing customised formulations with consistent melt flow, stability, and quality control.
- For PA6, PBT, PP, PE, ABS & PC
- Output: 1080MT Annual
PVC Pipe Plants
2 Units
Extrusion systems used for manufacturing PVC flexible pipes, cooler tubes, and appliance hoses, delivering uniform dimensions and long-term performance.
- Output: 420MT Annual
Injection & Blow Moulding Machines
3 Units
A combination of injection and blow moulding machines used to produce fittings, connectors, clamps, housings, and other moulded components with high precision.
- Tonnage 35MT, 20MT & 1LTR
LMW CNC Machine – Smarturn
1 Unit
This CNC Smarturn system supports tooling, precision machining, and mould development, ensuring accuracy and high repeatability for complex components.
- Precision CNC Machining
- Accurate Mold Finising
Indian Extruders with Corrugators
3 Units
Multiple extrusion lines with corrugators used for manufacturing PA6/PP flexible conduits of varying diameters, ensuring consistent wall thickness, strength, and durability.
- OD Upto 54MM
- Output: 350MT Annual
ITIB Extruder with Corrugator
1 Unit
A specialised large-diameter extrusion line ideal for heavy-duty conduit applications, enabling strong mechanical performance and superior cable protection.
- DIA Upto 64MM
- Output: 500MT Annual
Compounding Plant
2 Units
Two compounding plants producing engineering plastic raw materials, allowing customised formulations with consistent melt flow, stability, and quality control.
- Output: 1080MT Annual
PVC Pipe Plant
2 Units
Extrusion systems used for manufacturing PVC flexible pipes, cooler tubes, and appliance hoses, delivering uniform dimensions and long-term performance.
- Output: 420MT Annual
Injection & Blow Moulding Machines
3 Units
A combination of injection and blow moulding machines used to produce fittings, connectors, clamps, housings, and other moulded components with high precision.
- Tonnage 35MT, 20MT & 1LTR
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